Skip to main content

Advanced Batteries

Powering the Next Generation of Battery Manufacturing Facilities

shape
shape

Advanced batteries and energy storage systems (ESS) are the key pace-setters for the world’s turn from fossil fuels to renewables. The demand and applicable technology are there, but consumers need greater performance and cost effectiveness before turning away from power sources such as the combustion engine or even the basic lithium-ion battery.

 

Alternative battery technologies and high-capacity, fast-charging energy storage systems are needed for everything from new electric vehicles and personal electronics to grid-scale utility systems and other critical infrastructure. Higher storage capacity, greater longevity, and lower costs aren’t negotiable for the industry, but these require innovation and scalability before they can be reflected across product offerings.

 

Most current battery and ESS manufacturing facilities aren’t set up for such a shift. This is why manufacturers around the globe are investing billions in new, state-of-the-art facilities equipped with efficient processes and advanced production equipment  that can mass produce the  next generation of renewable energy storage.

 

With expertise ranging from design and construction to process engineering and equipment fabrication, Gray is an ideal fit for these manufacturers. Whatever your scope includes, our integrated team of experts serves as a ready partner for battery and ESS manufacturers every step of the way. As companies across the industry rush to assemble the resources to boost EV production, improve battery range and lifespan, and develop lower-cost alternatives that harness the potential of more abundant elements such as carbon, hydrogen, and common metals, it is critical that they secure strong partners who can deliver facilities that leverage new methods and materials. Gray offers manufacturers a team with proven experience bringing large-scale, hypermodern operations online under aggressive schedules.

Battery Technology

End-to-End Partnership for Fast, Reliable Battery Plant Operations

The race to produce advanced battery technologies has never been faster or more competitive. You need a partner who understands the critical importance of making measurable progress every day. At Gray, we combine broad expertise with flexible project delivery to help bring your battery manufacturing facility to life faster than ever. It starts with design-build.

 

Integrating design and construction under one roof allows these two disciplines to overlap schedules and continuously collaborate. By starting construction earlier, streamlining the team, and consolidating risk with one trusted partner, you significantly shorten project timelines, protect your business against risk and cost escalation, and ensure quality across every phase. It’s why design-build is the fastest-growing project delivery method in the industry–and it was pioneered by Gray more than 30 years ago.

When you choose design-build with Gray, you can:

  • Accelerate production by launching large-scale facilities on aggressive timelines to meet rising global demand
  • Integrate technology with state-of-the-art process equipment and automation systems for high-volume, high-quality output
  • Simplify execution by partnering with one coordinated team whose capabilities span engineering, construction, real estate, and specialty equipment
  • Build for the future with flexible, sustainable operations that are created with safety, scalability, and future innovation in mind

 

Design-build’s advantages are especially relevant for the fast-growing battery sector. From site selection and permitting to cleanroom certification and final commissioning, your project benefits from a single trusted partner focused on helping you achieve your goals faster and gain a competitive edge in a rapidly evolving market.

 

Your facility’s success depends on precision at every step of the battery production lifecycle, from coating and layering to electrolyte filling to module and pack assembly Gray’s experts go beyond construction to help you integrate process systems, assembly automation, and quality control measures that ensure safe operations, production accuracy, and consistent quality.

 

"The battery industry is experiencing exponential growth, and Gray is proud to play a role in building this exciting market. The people and values that have made Gray a worldwide leader across multiple industries continue to drive our growth in this booming space."
Abdul EL Baba, Vice President, Advanced Technology
Markets We Serve

Advanced Technology: Battery cell manufacturing, pack assembly, ISO clean rooms, battery recycling facilities

Manufacturing: Automotive OEMs, Tier 1 suppliers, equipment manufacturers

Distribution: Specialized warehousing and logistics for battery materials

Commercial: Grid-scale energy storage and renewable integration projects

Connect With Us

  • Engineering

    Civil engineering & site utility design

    Mechanical engineering

    Electrical engineering

    Refrigeration engineering

    Process & packaging systems engineering

    Post-design services

    Specialized services

  • Specialty Equipment
    Custom equipment design-build Modular process skids
    OEM contract manufacturing Processing equipment
    Stainless-steel & specialty alloy fabrication Distributed products
  • Design

    Pre-Design

    Architecture

    Design Technology

    Specialized Services

    Post-Design

  • Real Estate

    Incentive coordination

    Land acquisition

    Construction financing

    Build-to-suit/sale leaseback

  • Construction

    Pre-construction

    Facility

    Equipment

    Self-perform

    Strategic sourcing & procurement

  • Automation Solutions

    Automation & Controls

    Digital Transformation

    OT & Cybersecurity

    Robotics & Vision Systems

Get in Touch.

Call us at 859.281.5000 or send us a message using this contact form.