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Major Pool Chemical Manufacturer

Rapid Services for 130-Foot Skid System

Gray provided engineering, equipment, automation, and fabrication & installation services on an eight-station, 130-foot skid system for a leading pool chemical manufacturer. Engaging experts from the specialty equipment manufacturing segment, Gray completed the project on time against a demanding 4-month schedule and increased batch capacity by 40%.

In Numbers

  • 4 months
    Operational
Major Pool Chemical Manufacturer
4 months

This fast-paced project for a leading pool chemical manufacturer involved the design, procurement, construction, installation, and testing of an eight-station, 130-foot skid system. To help the customer meet pressing public demand for pool chemicals during the COVID-19 pandemic, Gray completed the project in just four months.

 

For the skid system, two blending systems for dry chemical powders feed directly into bulk bags or totes for operator safety and product dust control. A hoist system is used to drop main and minor ingredients directly into two large horizontal paddle mixers, while an integrated dust collection system discharges back into the blender for product recovery. The newly implemented system increased batch capacity by 40%.

 

Key features:

  • Four minor ingredient stations for greater dosing accuracy and blend consistency
  • Two hand-add stations equipped for dust collection
  • Remote monitoring capability for increased quality control, accuracy, and efficiency

 

Explore Services

  • Specialty Equipment
    Custom equipment design-build Processing equipment
    OEM contract manufacturing Control panel fabrication & integration
    Stainless-steel & specialty alloy fabrication Distributed products
    Modular process skids
  • Real Estate

    Incentive coordination

    Land acquisition

    Construction financing

    Build-to-suit/sale leaseback

"In 25 years, this is my number-one, best experience and solution [for] a historically underperforming operation and a critical supply constraint…[Your] extremely talented group of professionals have proven the powerful statement that Spec delivers practical design solutions that cater to customers' unique needs."
Matthew Bean, Director of Engineering & Technology

Major Pool Chemical Manufacturer

About Gray

Gray is a fully integrated global service provider specializing in engineering, design, construction, digital, equipment manufacturing, and real estate services.