Process + Packaging
Shatter limits: your production process redefined

/ What We Do / Process + Packaging / Food + beverage, CPG, life sciences /

Ready to unlock the untapped potential of your production process? Imagine what you can do with modernized workflows, optimized operations, and reductions in costly mistakes and labor-intensive tasks. It’s not a pipe dream; it can become reality by leveraging the expertise of a trusted partner to build upon your talented in-house resources.

Your manufacturing process is undeniably complex, so nothing less than a top-notch production design team will do. When your partner lacks a deep understanding of production design, crucial details are easily overlooked. This can lead to designs that appear impressive on the surface, but may fail to fit your facility, introduce hygiene problems, or demand excessive physical labor.

There’s also risk in lacking specific industry or application expertise. When it comes to in-depth knowledge and a deep bench of hands-on experience across sectors, Gray Solutions has you covered. From food and beverage to distilling, and even specialized realms like energy recovery and alternative proteins, our team has walked the walk. We thrive in highly regulated environments and embrace industry-specific design techniques such as hygienic design and allergen control.

Plus, our production design services extend well beyond design, while many others don’t. We won’t just show up during design and leave—in fact, we’re typically the first ones in and the last ones out. We’re in it for the long haul as your production ideation partner, from consulting to design to execution.

In the area of production design, challenges abound without clear-cut answers. We thrive in this uncertain space, motivated by the unknowns that hold potential for reinvention and innovation. With curiosity and expertise, we help customers unlock their full potential.

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All pros. No cons.

Reap the benefits of success

Expand capacity while respecting your facility's physical limitations

Keep production processes on lockdown

Embrace impeccable hygienic design practices—because no one wants a side dish of contamination with their production

Do more with less

Examine your process flow to uncover opportunities for simplification—less fuss, more efficiency

Ditch those redundant touchpoints

Seamlessly sync your layout and process flow

Example applications

De-watering

Our expertise is unmatched in evaporation, centrifugation, and mechanical methods for removing liquids during your production process.

Fluid transport

Keep the liquids flowing smoothly, because let's face it, that's not the process you want to worry about.

Heat exchange

We've got the heat (and cool) moves covered, efficiently heating and cooling materials while putting the right support systems and utilities in place.

Distillation/filtration separations

Don’t get tangled up in the details, leave the intricate process of separations to our chemical engineers.

Inspection

Unleash precision with our inspection tech—x-ray, metal detection, and optical processes. No foreign materials, bones, or compromised packaging, just flawless quality control.

Kibble extrusion

Create irresistibly delicious and nutritious pet food with the power of kibble extrusion, achieving premium quality and optimal taste for your furry friends.

Packaging

From primary to tertiary packaging, your products will be expertly wrapped, boxed, and ready to conquer the market.

Relevant industries

  • Food + Beverage
  • Life Sciences

FAQs

A: Production design and general control and automation system design: the dynamic duo that transforms chaos into order. Production design focuses on optimizing processes, maximizing output, and streamlining operations, while general control and automation system design provides the backbone for monitoring, controlling, and coordinating the various components of the production system.

A: Your process should be unique, and we wouldn’t have it any other way. The good news is that we thrive in the space between where you are now and where you want to go. Our hands-on expertise, innate curiosity, and ability to embrace complexity results in tailored solutions that’ll precisely fit your needs.

A: With expertise, precision, and a fearless approach. We tackle the intricacies and demands of these processes, leaving no room for compromise. With our expertise and meticulous approach, we ensure compliance and deliver precise validation with confidence.

A: We approach each project with an open mind and evaluate it based on the unique needs of our customers. While we pride ourselves on tackling various aspects of the production process, we prioritize understanding your specific requirements to determine the best approach. Our aim is to deliver tailored solutions that align with your goals, so there's no “can't” in our vocabulary—just a commitment to finding the right path for your project.

FAQs

A: Production design and general control and automation system design: the dynamic duo that transforms chaos into order. Production design focuses on optimizing processes, maximizing output, and streamlining operations, while general control and automation system design provides the backbone for monitoring, controlling, and coordinating the various components of the production system.

A: Your process should be unique, and we wouldn’t have it any other way. The good news is that we thrive in the space between where you are now and where you want to go. Our hands-on expertise, innate curiosity, and ability to embrace complexity results in tailored solutions that’ll precisely fit your needs.

A: With expertise, precision, and a fearless approach. We tackle the intricacies and demands of these processes, leaving no room for compromise. With our expertise and meticulous approach, we ensure compliance and deliver precise validation with confidence.

A: We approach each project with an open mind and evaluate it based on the unique needs of our customers. While we pride ourselves on tackling various aspects of the production process, we prioritize understanding your specific requirements to determine the best approach. Our aim is to deliver tailored solutions that align with your goals, so there's no “can't” in our vocabulary—just a commitment to finding the right path for your project.