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Process & Packaging Systems Engineering

The ability to identify the best opportunities to improve processes across the facility from raw material in to finished goods out can be challenging. At Gray Solutions we can help you with a new greenfield facility or a modernization or a major addition to a brownfield facility. These efforts work across your whole organization, providing the maximum amount of productivity from concept to production.

Process & Packaging Systems Design and Integration

  • Basis of Design Documents
  • Detailed Mass and Energy Balances
  • BFD, PFD and P&ID Development
  • Equipment and Instrument Specifications
  • 3D Equipment General Arrangement Modeling
  • SOO/DO Document Development
  • Detailed Engineering Management
  • Process Equipment, Install and Support Budget Development and Management
  • Integrated Project Schedule Development
  • Process Integration into Facility Systems
  • Consulting Development of:
    • Hygiene mapping
    • Temperature/Pressurization
    • People/product flows
    • Waste mapping
  • Maintenance accessibility
  • Utility systems integration
  • Process HAZOP / PHA

Process Simulation

  • Process scenarios built for rapid iteration development to validate equipment sets
  • Real-world opex scenarios project equipment downtime and utilization to support equipment sizing

Procurement Management

  • Vendor shortlisting
  • Long-lead equipment identification and early procurement
  • Tender package development and management
  • Bid leveling and recommendation
  • Terms Negotiations – incl. Performance Guarantees
  • Shop drawing / submittal management
  • FAT and Logistics support

Installation Oversight

  • Installation scope package development and management
  • Millwright
  • Process Piping
  • Process Low Voltage & Electrical (support)
  • Site support for technical install validation
  • Site Acceptance Test (SAT) management

Gray Solutions is a Gray company.

Formed in 2018, Gray Solutions is a leader in automation and process integration for customers in Food & Beverage. As a part of the Gray family of brands, we continue to creatively address customer challenges in projects small to large. Whether you need a simple modification or a new facility, our services will increase efficiencies in your system through the power of data and information technology.