Popcorn Kitchen Improvements

Accomplishments:

Spec Engineering completed 3D modeling and engineering services for a popular popcorn line, including cookers, conveyors, cooling tunnels, and utilities. Spec Engineering also automated the plant and provided on-site support for install and construction management.

Project Highlights:

• Provided plans for a new plant design and layout, including equipment specifications.
• Automated, pneumatic tilting devices were connected to caramel cookers to reduce manpower.
• Spec Engineering’s construction management team managed contractor bid reviews, contractor supervision, and on-site support.
• Supervisory PLC system allows for all manual processes to be automated:
  • Transfer of all raw, formulated, and final mixed ingredients along with finished product
  • Recipe creation, selection, and management
  • Batch control sequencing including flow meter dosing of ingredients and transfer for bulk ingredients
  • Complete control of all equipment using distributed I/O system
  • Integration of mixers and popcorn equipment
  • PID loop control of heaters for maintaining tank temperature
  • Alarm indication
  • HMI displays utilizing PlantPax faceplates and AOI’s